Why is the PP Melt Blown Filter Media considered the Best Fabric for Face Masks?

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 What is PP melt-blown fabric?

Melt blown technology is an advanced fabrication method used to make non-woven fabrics that are fine yet strong, primarily used in air filtration products. The main components used to make this fabric include Polypropylene (PP) or thermoplastic polymer and thus the name PP melt-blown fabric or filter media.

 


Why is the PP melt blown filter media considered the best fabric for a mask?

Pandemic has hit the world so hard that nowadays, masks have become a compulsory accessory. The face masks are used as protection from the virus, and thus it has to be made from the best materials. The experts now recommend a three-layered face mask to prevent the spread of the virus. PP melt blown non-woven fabric is considered the best fabric for a face mask.

 

The melt-blown PP Nonwoven Fabric for the mask is washable and has a cloth-like feel. It is not made from weaving or knitting like a traditional cloth. Their processes are mechanical, chemical and thermal, which are used together. It is made from fibres of melted polymers making a web-like structure. The non-woven fabric includes the following properties:

  • Filtering
  • Cushioning
  • Absorbency
  • Bacterial Barrier
  • Softness
  • Washable
  • Sterility
  • Elastic
  • Liquid Repellent

 

Non-woven fabric is the primary material in manufacturing N95 respirators, surgical masks, medical masks and other high-quality cloth masks. These facemasks are used by the frontline workers and medical experts in their Personal Protection Equipment (PPE) Kit whose body is exposed to deadly viruses and airborne pathogens most of their time.

Huge automated mask production machinery is used to produce non-woven fabric masks in large quantities. Disposal or surgical masks are usually made from 3 layers of non-woven fabric. The first layer (inner layer) of the mask is made to absorb the moisture that comes directly from our face. The second layer (middle layer) of the non-woven fabric is used for filtration. And the third layer (outer layer) is used as a waterproof barrier against the liquid exerted from our face while coughing, sneezing, or talking. These layers avoid any transmission and are absorbed by the mask.  

In the PP melt blown filter media, the non-woven polypropylene acts as the main component to filter the expiration of the wearer. The random intervention of the fibres through melt-blown technology combines with the vast and delicate fibres to form a non-woven fabric that filters out the minute particles efficiently. These features make the pp melt blown filter media helpful in preventing the spread of viruses and harmful pathogens in medicinal grounds. Thus PP melt-blown fabric is considered the best fabric for the medical mask.

With the rise in day to day covid cases, the number of melt blown filter media manufacturers also rose. But one of the leading manufacturers of non-woven fabric in India is Park Non Woven. They deal majorly in non-woven and polymer products. Its founder Mr Pankaj Kapoor is a veteran leader and has experience of over 30 years in technical and non-woven fabrics. Their product portfolio also includes:

  • Extrusion products.
  • Non-woven textiles.
  • EPP/EPS specialists.
  • Auto parts production for Tier 1 and Indian OEMs.

 

Visit their website here to learn more about their product line.

 

Comments

  1. Ricky Liame19 September 2021 at 23:43

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    Melt spun fibres and yarns

    ReplyDelete
  2. Shanghai wesba clean Co., Ltd.27 February 2022 at 22:45

    It is very informative post. Thanks for sharing...
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    ReplyDelete

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